Personal protective equipment, or PPE, protects workers from serious injury. Helmets, gloves, goggles, high-visibility vests, and respirators are all essential, but they only work if used correctly. Common mistakes put employees at risk, but most can be fixed with training, awareness, and consistent practices.
Mistake 1: Not Wearing PPE
Some workers skip PPE because it feels uncomfortable or they underestimate the hazards.
Solution: Leaders must model proper use and enforce expectations. Training should explain why each piece of PPE is necessary. Real-world examples of incidents can make the risks tangible and reinforce compliance.
Mistake 2: Using the Wrong Type of PPE
Not all gear fits all tasks. Gloves, masks, or goggles may be designed for specific hazards, and using the wrong type leaves employees exposed.
Solution: Match PPE to the hazards identified in risk assessments. Train employees on selecting appropriate equipment and have supervisors check compatibility before tasks begin.
Mistake 3: Wearing PPE Incorrectly
Even the right equipment can fail if it is not fitted or worn properly. Loose helmets, improperly seated hearing protection, or misadjusted respirators reduce effectiveness.
Solution: Provide hands-on training for fitting and adjusting PPE. Regular refresher sessions and toolbox talks reinforce correct use until it becomes routine.
Mistake 4: Failing to Maintain or Replace PPE
Damaged, dirty, or expired equipment does not provide protection. Worn gloves or scratched safety glasses compromise safety.
Solution: Implement inspection routines before each use and establish an easy replacement process. Employees should be encouraged to report damaged PPE immediately.
Mistake 5: Relying on PPE as the Only Safety Measure
PPE is the last line of defense. Relying on it while ignoring hazard elimination, engineering controls, or safe procedures increases risk.
Solution: Emphasize the hierarchy of controls. PPE should supplement other safety measures, not replace them.
Building a Culture of PPE Compliance
Correcting individual mistakes is not enough. PPE use becomes effective when it is embedded in workplace culture:
When workers understand the purpose of PPE and see leaders supporting it, wearing and maintaining equipment becomes a natural part of the job.
Final Thoughts
PPE is effective only when it is used correctly. Providing the right equipment, training employees on proper use, and fostering a culture of compliance strengthens the last line of defense and keeps workers safe. Consistent use and proper maintenance make the difference between protection and unnecessary risk.
